Aluminium Pass Box

Gambaran keseluruhan:

Cleanroom Aluminum Pass Box adalah perangkat transfer bahan yang dipasang antara area bersih dan tidak bersih, atau antara zona tingkat kebersihan yang berbeda. Fungsi utamanya adalah untuk meminimalkan pembukaan pintu ruang bersih selama transfer bahan, mencegah kontaminasi silang, dan menjaga klasifikasi kebersihan berbagai area. Dibangun dengan bingkai paduan aluminium, kotak pass menawarkan desain ringan, ketahanan korosi, penampilan estetika, dan daya tahan. Hal ini banyak digunakan dalam farmasi, laboratorium biologi, manufaktur elektronik, pengolahan makanan, dan industri lainnya yang membutuhkan lingkungan bersih yang dikendalikan ketat.

Kata kunci:
Kotak lulus aluminium, interior stainless steel, sistem interlock (elektronik atau mekanis), ventilasi yang disaring HEPA, lampu sterilisasi UV, hatch transfer ruang bersih, desain pemasangan flush, bubuk-coat

1. Product Structure

The Aluminum Pass Box consists of the following main components:

 
 
Component Material/Specification Function
Frame/Body Aluminum alloy profile Main load-bearing structure, lightweight and sturdy
Doors (both sides) Aluminum + tempered glass window Double-layer 5mm tempered glass for internal observation-

Interlocking Device Mechanical/Electronic interlock Prevents both doors from being opened simultaneously-

Sealing System High-efficiency sealing gasket Ensures airtightness when doors are closed
Work Surface Stainless steel / Non-powered rollers Smooth, wear-resistant surface for easy material transfer-

Control Panel Intelligent controller (optional) Controls interlock, UV lamp, buzzer, etc.

Optional Configurations:

  • UV Sterilization Lamp-

  • HEPA/ULPA High-Efficiency Filters

  • Buzzer/Intercom System

  • Differential Pressure Gauge

  • Electromagnetic Lock Electronic Interlock

  • PAO Test Port

2. Product Features

1. Material Advantage

  • Lightweight yet strong aluminum alloy for easy installation and relocation

  • Anodized surface for enhanced wear and corrosion resistance

  • Aesthetic appearance suitable for cleanroom environments-

2. Interlock Protection

  • Mechanical or electronic interlock ensures both doors cannot be opened simultaneously

  • Effectively prevents cross airflow contamination and maintains cleanroom pressure differential-





    -

3. High Sealing Performance

  • Precision manufacturing ensures tight sealing between body and doors

  • Sealing gaskets minimize air leakage-

4. Operational Convenience

  • User-friendly design for simple operation

  • Supports left/right door opening adjustment-

  • Optional non-powered rollers for easy transfer of large items-

5. Customizability

  • Dimensions can be customized to customer requirements

  • Functional modules can be combined as needed

4. Technical Specifications (Standard Model)

 
 
Parameter Specification
External Dimensions (W×D×H) 760×660×660 mm (customizable)-

Internal Dimensions (W×D×H) 600×600×600 mm (customizable)
Frame Material Aluminum alloy profile
Interior Material Stainless steel / Aluminum alloy
Window Material 5mm tempered glass (double-layer)-

Interlock Type Mechanical / Electronic interlock
Power Supply AC220V, 50Hz (for electronic interlock)
Optional Functions UV lamp, HEPA filter, buzzer, intercom

5. Product Classification

 
 
Type Features Application
Standard Pass Box Basic interlock function, no purification General transfer between clean and non-clean areas
Air Shower Pass Box Built-in fan and HEPA filter with self-cleaning function Material transfer between high-grade clean areas
Self-Cleaning Pass Box HEPA filtration system for internal air circulation purification ISO Class 5 and above cleanrooms
UV Pass Box Built-in UV sterilization lamp for surface disinfection Biopharmaceutical, laboratory aseptic transfer

6. Working Principle

The working principle of the Aluminum Pass Box can be summarized as High Sealing + Interlocking + Physical Isolation:

Operation Process:

  1. Operator on the low-cleanliness side opens the outer door

  2. Places materials inside the chamber

  3. Closes the outer door (interlock activates)

  4. Operator on the high-cleanliness side opens the inner door

  5. Removes materials and closes the inner door, completing transfer

Interlock Principle:

  • When one door is opened, the opposite door is automatically locked

  • Ensures air from both zones does not directly communicate

  • Prevents pressure differential disruption and contaminant entry

Purification Principle (Optional):

  • HEPA filter circulates and filters internal air

  • UV lamp irradiates material surfaces for disinfection

  • Ensures cleanliness of both materials and environment during transfer

7. Application Areas

Aluminum Pass Boxes are widely used in the following industries:

1. Pharmaceutical and Drug Manufacturing-

  • Transfer of raw materials, excipients, semi-finished products between different cleanroom grades

  • Complies with GMP standards

  • Supports high-frequency material turnover

2. Biological Laboratories

  • Transfer of biological reagents, cell cultures, microbial specimens

  • UV sterilization function ensures experimental safety

  • Suitable for BSL-2 and above laboratories

3. Electronics and Semiconductor Manufacturing

  • Clean transfer of chips, circuit boards, precision components

  • Reduces dust and static interference on components

  • Improves product yield and production stability

4. Food Processing Industry

  • Transfer of packaging materials, seasonings, semi-finished products

  • Prevents pests, dust, and microorganisms from entering production areas

  • Complies with HACCP food safety standards

5. Medical Facilities

  • Sterile transfer of medical devices and surgical instruments

  • Complies with ISO cleanroom standards

  • Suitable for operating rooms, sterile supply departments

8. Selection Guide

When selecting an Aluminum Pass Box, consider the following factors:

 
 
Factor Recommendation
Material Selection Stainless steel for high cleanliness requirements; Aluminum for lightweight needs
Dimensions Determine internal space based on maximum material size
Interlock Type Electronic interlock for higher safety; Mechanical interlock for cost-effectiveness
Purification Function UV lamp or HEPA filter required for sterile environments
Installation Environment Verify wall opening dimensions and installation method
Certification Requirements Pharmaceutical industry must comply with GMP standards

9. Installation & Maintenance

Installation:

  • Cut corresponding opening in the wall

  • Use aluminum profile/galvanized sheet/stainless steel for edge trimming

  • Ensure level installation with proper sealing

Daily Maintenance:

  • Clean internal and external surfaces daily

  • Regularly inspect sealing gasket integrity

  • Test interlock functionality periodically

  • For HEPA filter units, perform regular integrity testing

10. Conclusion

The Cleanroom Aluminum Pass Box is an essential material transfer device in controlled environments. Its combination of lightweight aluminum construction, reliable interlock protection, and customizable features makes it an ideal choice for pharmaceutical, laboratory, electronics, and food industry applications. Proper selection, installation, and maintenance ensure long-term reliable operation and contamination control.

1

Bagaimana interlock elektronik meningkatkan operasi?

Interlock elektronik memberikan peringatan audio / visual ketika pintu dibiarkan terbuka, mencegah kerusakan tidak sengaja dari pembukaan paksa, mengaktifkan integrasi BMS, dan mendukung kontrol akses dengan pencatatan data pengguna.

2

Metode instalasi apa yang terbaik untuk aplikasi steril?

Gunakan konstruksi stainless steel yang dilas sepenuhnya dengan las jahitan terus menerus dan sudut radius halus. Hal ini menghilangkan retakan dan celah yang sulit dibersihkan di mana kontaminan dapat terakumulasi.

3

Apa pemeliharaan gasket penyegelan yang diperlukan?

Periksa gasket EPDM atau silikon untuk kompresi 250% saat pintu ditutup. Ganti jika keras, retak, atau kehilangan elastisitas. Bersihkan dengan alkohol 70%; Hindari pembersih klorin atau asam yang kuat yang menyebabkan korosi.

4

Apa prosedur desinfeksi yang tepat untuk bahan?

Ikuti "bersih terlebih dahulu, kemudian desinfeksi" - lepaskan kemasan luar, hapus dengan alkohol isopropil 70% atau asam peracetat 0,5%, letakkan dengan jarak antara item, dan paparan UV selama minimal 15 menit (30 menit direkomendasikan).

5

Apakah pengambilan sampel permukaan diperlukan untuk kamar pass-through?

Ya. USP 797 memerlukan pengambilan sampel permukaan dari semua area yang diklasifikasikan termasuk ruang melalui. CSP kategori 1/2 memerlukan pengambilan sampel bulanan; Kategori 3 membutuhkan pengambilan sampel mingguan dan pengambilan sampel batch-end.

6

Bagaimana kamar melalui harus diklasifikasikan untuk kebersihan?

Tugaskan klasifikasi ISO dari ruang yang terhubung lebih bersih. Misalnya, jika sebuah pass-through menghubungkan ISO 8 ke ISO 7, mengklasifikasikannya sebagai ISO 7. Praktik terbaik industri mengikuti standar yang lebih tinggi dari dua bidang yang terhubung.

7

Bagaimana cara kerja sistem interlock pintu?

  Interlock (mekanis atau elektronik) memungkinkan hanya satu pintu untuk dibuka pada satu waktu. Ketika satu pintu dibuka, pintu yang berlawanan secara otomatis dikunci, menciptakan kunci udara yang mencegah kontaminasi silang dan mempertahankan perbedaan tekanan ruangan.

8

Apa tujuan utama dari ruang melalui?

Ruang pass-through adalah kandang yang dipasang di dinding ruang bersih untuk memfasilitasi transfer bahan antara daerah sambil meminimalkan risiko kontaminasi. Ini mengurangi lalu lintas kaki, mempertahankan tekanan diferensial, dan mencegah pertukaran udara yang tidak disaring melalui pintu yang saling terkunci.

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